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Sanlin Pack Zipper Pouch Packing Machine
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Packing Solution for Your Product
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Zipper Pouch Packing Machine: A Complete FAQ Guide
This guide will help you know the applications, advantages, and benefits of a zipper pouch packing machine.
This will also answer some of your questions regarding the zipper pouch packing machine.
What is a Zipper Pouch Packing Machine?
It is a fill and seal machine that is vertically formed. It also runs continuously.
The zipper pouch packing machine can make any type of zipper pouches. The zipper pouches have open and close features.
What Types of Products Can the Zipper Pouch Packing Machine Pack?
The zipper pouch packing machine is flexible when packing products. It can pack any type of products such as:
- Solid Products
- Cooked Food
- Daily Commodities
- Puffed Food
- Green Bean
- Preserved Fruit
- Pet Food
- Powder and Granules
- Glucose Powder
- Brown and White Sugar
- Monosodium Glutamate
- Chicken Essence
- Liquid Products
- Hand Soap
- Laundry Detergent
What are the Industries That Use Zipper Pouch Packing Machine?
The zipper pouch packing machine is used in many industries such as:
- Food Industry
- Pharmaceutical Industry
- Commodity Industry
- Agrochemical Industry
- Cosmetics Industry
- Personal Care Industry
- Agricultural Industry
- Pet Food Industry
- Fine Chemical Industry
- Seasoning and Spices Industry
What are the Features of the Products Packed by the Zipper Pouch Packing Machine?
The products packed by the zipper pouch packing machine feature:
- good appearance
- high strength seal
- excellent reliability
What are the Advantages of Using a Zipper Pouch Packing Machine?
There are a lot of advantages when using a zipper pouch packing machine.
- Less staff needed
- Low energy consumption
- Low maintenance cost
- Easy to operate
- Low rate of failure
- Perfect sealing guaranteed
- Long working hours (can operate for 24 hours)
What are the Features of Zipper Pouch Packing Machine?
The zipper pouch packing machine has a lot of amazing features. Features such as:
- Stainless steel material
- Waterproof design
- Long service life
- Adjustable speed
- Low noise operation
- Flexible packing speed
- Hygienic construction
- Oil-free vacuum pump
- Fault indication
- Alarm and stop when the pouch is incorrect
- Safety guards
- Maximum precision
- Adjustable pouch sizes
How is the Performance of Zipper Pouch Packing Machine?
The performance of the zipper pouch packing machine is stable and efficient.
It can also pack products quickly. It is because the machine is cam-driven. Mechanical cam drive increases the stability, precision, and speed of packing.
Does the Zipper Pouch Packing Machine Make Loud Noises?
The answer is no. The zipper pouch packing machine has a low noise operation.
Its loudness is around 75 decibels out of a 1-meter distance.
The packing machine makes a noise like a vacuum cleaner.
Is the Zipper Pouch Packing Machine Easy to Clean?
Yes, the zipper pouch packing machine is easy to clean. It has a waterproof design. So, the surface of the machine can be washed thoroughly.
What is the Machine Alarm and Stop Feature?
This feature means the zipper pouch packing machine will alarm and stop when these happen:
- There is not enough air pressure.
- The zipper pouch opening is not right.
- There is no pouch.
- The safety guards are opened.
Is the Zipper Pouch Packing Machine Food-Grade?
The answer is yes. The zipper pouch packing machine has a hygienic construction. Most of the materials used in them are food-grade stainless steel. Stainless steel materials can withstand rust.
The main plate of the machine that touches the product is also stainless steel and waterproof.
What Should You Do If the Sealing of the Zipper Pouch Packing Machine is Uneven and Wrinkled?
This problem may happen because of:
- High-temperature sealing bar
- Incorrect pressure of sealing bar
- The surface of the sealing bar is dirty or dented
- The zipper pouch is not centered in grippers
To fix this problem, try to do these things:
- Adjust the temperature and pressure of the sealing bar as needed.
- Clean the surface of the sealing bar.
- Level the zipper pouch in the grippers.
What are the Types of Zipper Pouches Does the Zipper Pouch Packing Machine Use for Packing?
There are many types of zipper pouches. It can be:
- Stand-Up Zipper Pouches
- Flat Zipper Pouches
- Pre-made Zipper Pouches
- Quad Zipper Pouches
- Customized Zipper Pouches
What Should You Do to Avoid the Problems of Zipper Pouch Packing Machine?
There are some things you should do before and during the operation of the zipper pouch packing machine.
Follow these steps to prevent possible problems with the zipper pouch packing machine.
- Before the operation
- Ensure that the packing machine is turned on for 20 to 30 minutes. Follow this before you engage the heat sealing bar.
- Ensure that the temperature of the heater is in the appropriate range.
- Free the item and pouch filling area from hindrances.
- Check all the switches. Make sure that they are working well.
- During the operation
- Ensure that the zipper pouches are being filled in the packing machine. Make sure that there is enough supply of the products.
- Make sure that these things are working well:
- heat sealing bar
- other important equipment
- Check the HMI (Human-Machine Interface) screen if there are any error messages.
Is it Hard to Operate a Zipper Pouch Packing Machine?
The answer is no. It is easy to operate a zipper pouch packing machine.
In fact, one person is enough for operating it. Even a semi-skilled person can operate the packing machine easily.
How Does the Zipper Pouch Packing Machine Works?
These are the steps on how the zipper pouch packing machine works:
- Loading of Pouch
The operator will load the zipper pouches into the pouch magazine. After that, the vacuum pouch loader will take the pouch and send it to a group of grippers.
- Gripping of Pouch
The grippers will go around the rotary packing machine. It will also hold the pouch firmly as it goes around. The grippers are able of holding pouches that weigh up to 2.5 kg.
- Option Printing
This step is optional. If you want to print pouches, the printing equipment should be installed. The printing equipment can take inkjet and thermal printers.
- Pouch and Zipper Opening
The vacuum suction will open the lower section of the pouch quickly. Then, the opening jaw will also catch the top of the pouch and open it. After that, the air blower will inflate the pouch.
There are sensors near the pouch. If the sensor can’t detect the pouch, the fill and seal system will not deal with it.
So, you should arrange the pouch properly to ensure that they will be filled and sealed.
- Filling of Pouches
There is a filling device that will fill and measure the products. That device will ensure that the pouches are filled with exact the amount of products.
- Deflating and Sealing Pouches
Before the sealing process, the extra air will be sucked out of the pouch.
After that, the hot sealing bar will close the upper portion of the pouch.
- Cooling and Discharging Pouches
The cooling bar will flatten and tighten the seal. Then, the zipper pouch is finished.
It will be discharged from the zipper pouch packing machine. After that, it will be transferred into a conveyor or container. It can also be transferred to downstream equipment such as:
- Case Packing
- X-ray Machines
- Check Weighers
- Carton Packing Equipment