Why is the sandwich packaging machine essential in the commodity production process?

The food commodity market continues to prosper in our daily shopping process. Product packaging is becoming more and more diverse, especially the outer packaging of goods. For the diversification of packaging methods and commodities, as long as consumers have demand.

Food production and packaging plants can meet the market’s requirements. But these packages cannot be produced by manual operation; the mechanical process does most; these machines are sandwich packaging machines.

In the process of commodity production, many mechanical products need use, of which sandwich packaging machines are essential.

Because consumers’ demand for commodity packaging is constantly increasing, not only the manual operation standard cannot meet the standard. But more importantly, the labor cannot keep up with the market demand regarding production speed.

In terms of health and hygiene standards, there is no way for manual work to do so. Use mechanical standards. Today, the commodity market is highly competitive.

And all food packaging companies want a more efficient market to ensure quality and quantity. It can have a good development position in the market and at the same time win good economic benefits.

In the continuous development of society, the power of science and technology is constantly improving, and productivity is continually improving. Large-scale food processing plants have realized mechanized operations in all production. And sandwich packaging machines have become part of the production process. The advantage of this kind of mechanical equipment in production is irreplaceable by labor.

Why buy a sandwich packaging machine?

The sandwich packaging machine has a wide range of uses and is suitable for packaging various bagged products. It is fully functional packaging equipment. Automation technology automatically completes actions such as feeding, bag making, filling, sealing, weighing, coding, and conveying.

The intelligent sandwich packaging machine was independently developed and produced by Sanlin. It can start vacuum feeding, automatic dosing, automatic bagging, and finished product conveying.

The sandwich packaging machine adopts Omron PLC program control, touch screen man-machine interface, servo system drive, and photoelectric automatic detection. And tracking, analog input module to control temperature control system, frequency conversion adjustment for dust collection, and so on. It can make the whole machine’s operation both intelligent and straightforward and improve the production efficiency of the food packaging industry. It can reduce workforce and material resources and is the vertical packaging equipment sought by various enterprises.

What is the measurement method of the sandwich packaging machine?

1. Combination scale

The weighing measurement of the combination scale is to weigh and unload the material by combining multiple scales. The combination scale includes 8-head scales, 10-head scales, 12-head scales, 14-head scales, 16-head scales, 24-head scales, and even more. Many intelligent weighing and measurement accuracies are also high. The price of the combination scale is the more expensive of the four types of measurement.

2. Screw scale

Screw scales are mainly suitable for materials that are not easy to vibrate or easy to accumulate. Such as milk powder, coffee, tea powder, and other more delicate fabrics are weighed and measured.

3. Measuring cup

The measuring cup is mainly needed to measure by volume. First, weigh the material, then pour the material into the measuring cup and set the capacity of the measuring cup. This measuring cup needs to use for measuring the precision of granular products. It is generally suitable for packaging bulk materials, and the price of this kind is lower.

4. Linear scale

The principle of weighing with linear scales is similar to that of balance scales. Linear scale weighing measurement is mainly suitable for packaging large-weight rice and other materials of the following size.

How to choose a sandwich packaging machine?

For each enterprise, a sandwich packaging machine is an essential tool for product packaging. The packaging machine’s quality will affect product packaging’s quality and efficiency. We must not ignore it. But if we want a sandwich packaging machine, we must make more effort when purchasing and distinguish carefully.

The purchase of sandwich packaging machines is also a profound knowledge. But a superficial understanding is far from enough; we need to accumulate and learn more in peacetime. So, what principles do we need to follow when choosing a sandwich packaging machine?

1. The machine must meet the product packaging process requirements and adapt well to the materials. And containers selected for the product ensure the packaging quality and production efficiency. The requirements are advanced technology, stable and reliable work, and convenient use and maintenance.
2. Pay attention to the versatility of machinery and can adapt to the packaging needs of various types of products.
3. Reasonable control of the conditions required for product packaging, such as temperature, measurement, speed, etc., to ensure the packaging effect.

How does a sandwich packaging machine work?

sandwich packaging machines need to use in vertical packaging machines in various industries. And can be used to convey powder, granular and small materials level or obliquely.

The sandwich packaging machine has a simple structure, small cross-sectional size, good sealing performance, and reliable operation. And it is convenient for middle loading and unloading. The materials can also be stirred, mixed, heated, and cooled during the feeding process.

The working principle of the sandwich packaging machine can divide into the following three types:

Gravity slide method. The rotation speed of the screw is low. And the material on the screw surface is affected by gravity far more than centrifugal force. The screw machine belongs to this principle.

Because the rotating material of the screw continuously slides down the screw surface, resulting in axial displacement.

The filling factor value of the screw machine of this principle is generally less than 0.5. Because of too much filling, the material does not slide down the helical surface.

And the spiral agitation makes the material fall over the winding shaft. A sizeable axial speed needs to obtain. It cannot be used for vertical helical or upward conveying with a large inclination angle.

Push method. The pushing method needs to use for unloading and conveying at the bottom of the silo. The material is often necessary to fill with the screw, and the static pressure of the granular material is relatively large. The resistance of this kind of spiral is considerable.

Centrifugal induction. It needs to use for vertical screw conveyors with steep inclination or any screw conveyors with high rotation speed. The effect is far more significant than the influence of other external forces such as gravity.

Let’s take a look at the operation method of the sandwich packaging machine:

1. We turn on the machine’s leading power and seal the shaft vertically and level. And preheat the date printer to the set temperature.
2. We check whether the date ribbon, packaging film, and electric eye are needed to install correctly.
3. Turn on the date printing switch, send the packaging film to the predetermined position, and start the motor. And stop the inspection after 4 or 5 empty bags need production.

And then the unloading switch needs to turn on to work.

4. Turn off the feeding switch before shutting down, and turn off the motor’s power.

What direction will the sandwich packaging machine develop in the future?

In recent years, China’s sandwich packaging machine industry has developed rapidly. And the sandwich packaging machinery field is constantly improving production efficiency. If the sandwich packaging machinery is done well, it can meet the production needs of different customers as much as possible. In the next few years, sandwich packaging machines will focus on the following directions.

1. Improve the automation of machinery and equipment. Using the sandwich packaging machinefor food production can save the production time and process of the product. It can promote the development and progress of enterprises.
2. In carrying out the mechanical structure design work. For machinery manufacturing enterprises, it is necessary to strengthen the modular transformation and design of the original models. To update the equipment quickly to adapt to the development of the food production field.
3. The degree of intelligent control of machinery will be higher and higher. Most sandwich packaging machinecompanies still use PLC power load controllers at this stage. Because PLC has greater flexibility, it does not have powerful computer and software functions. We should strengthen the research on intelligent control technology and actively promote innovation.
4. The mechanical structure will develop in the direction of high precision. In the design of packaging machinery, the effect of structural design and motion control directly affects the performance of mechanical products. In the specific design process, it is necessary to strengthen the application of controllers such as motors and PLCs.

At the same time, paying attention to the application of encoders and digital control is necessary. In addition, it is necessary to do a good job in product extension work. And it continuously improves the automatic control effect of mechanical products.

5. The packaging equipment functions will be more diverse, and the operation procedures will be more convenient. And the mechanical maintenance will become simpler.

In short, no matter how the field of food packaging develops or how the field of machinery changes. Machinery manufacturers must integrate with international standards and continuously improve sandwich packaging machines’ safety, intelligence, automation, and health. Improving the enterprise’s awareness and ability of independent innovation and effectively promoting the development of the entire machinery manufacturing field industry.

In recent years, the domestic sandwich packaging machine industry has developed rapidly. The field of sandwich packaging machinery is constantly improving the efficiency of products and the safety and health effects of equipment.

Suppose we want to do an excellent job of making sandwich packaging machinery refined. We can meet the production needs of different customers as much as possible. In the next few years, sandwich packaging machines will focus on the following directions.

First, the degree of automation of mechanical equipment needs to be significantly improved. The use of sandwich packaging machines to carry out food production work.

It can not only save the production time and processes of products. But also maximize the profits of food enterprises. Thereby promoting the development and progress of enterprises.

Second, standard and modular principles must be followed in the mechanical structure design work. For machinery manufacturing enterprises, it is necessary to strengthen the modular transformation and design of the original models. Update equipment in a relatively short period to adapt to developments in the field of food production.

Third, the degree of intelligent control of machinery will be higher and higher. Most sandwich packaging machine companies still use PLC power load controllers at this stage. Because PLC has greater flexibility, it does not have powerful computer and software functions.

It is necessary to strengthen the research on intelligent control technology. And actively promote the innovation of intelligent control technology.

Fourth, the mechanical structure will develop in the direction of high precision. In the design of packaging machinery, the effect of structural design and motion control directly affects the performance of mechanical products. In the specific design process, it is necessary to strengthen the application of controllers such as motors and PLCs. At the same time, pay attention to applying encoders and digital control (NC).

5. The functions of the packaging equipment will be more diverse. The operation procedures will be more convenient, and the mechanical maintenance will become simpler.

In a word, no matter how the field of food packaging develops. And no matter how the area of machinery changes, innovation will never change. Machinery manufacturers must integrate with international standards and continuously improve safety, intelligence, and automation.

The health of sandwich packaging machines improves the enterprise’s awareness. And the ability of independent innovation effectively promotes the development of the entire machinery manufacturing field and industry.

What is the function of the sandwich packaging machine?

• This machine is mainly suitable for measuring and packaging 5g-30g materials
• Vertical sandwich packaging machineadopts Chinese and English color LCD control system. All parameters only need to be set in the setting unit.
• An international brand thermostat controls the sandwich packaging machine. The sandwich packaging machineis suitable for all kinds of packaging materials. And the sealing is flat and beautiful, and there is no air leakage.
• The sandwich packaging machineadopts high-precision brand photoelectric control color point to cut accurately. It guarantees the integrity of the branding of the bag.
• sandwich packaging machinewith safety interlock—it can stop in time after the safety door is opened. And the screen can display the position of the safety door.
• It can use measuring equipment such as measuring cups and spirals. And combination scales to automatically complete measuring, bag making, counting, and other tasks.

And sandwich packaging machines are widely used in our lives.

With the improvement of automation, people’s living standards have been greatly improved. The use and technical aspects of sandwich packaging machines have been improved. The use of automation technology reduces the professional skill requirements of operators. The quality of product packaging is closely related to the temperature system, the host’s speed accuracy, and the tracking system’s stability.

So what is a tracking system? The tracking system is the control core of the sandwich packaging machine. It adopts forward and reverses bidirectional tracking, improving the tracking accuracy.

The tracking system can compensate and correct the errors in the production process of packaging materials. Thus avoiding the waste of packaging materials. The sandwich packaging machine’s tracking system improves the operation’s stability and reliability and reduces the machine’s noise. It realizes the packaging machine’s high efficiency, low loss, automatic detection, and other functions.

In addition, some additional configurations are essential for automatic sandwich packaging machines, such as date and batch number coding machines. The configuration of various feeding systems, middle sealing structure design, inflation configuration, etc.

There are many additional configurations to assist our sandwich packaging machines in their work. It can ensure the uniqueness of the manufacturer’s brand. And that consumers can recognize the product logo when purchasing and buying a reliable product.

What are the advantages of sandwich packaging machines?

1. The electrical part of the whole machine is composed of imported programmable logic controllers.

And the servo motor’s super large display touch screen constitutes the drive control core, with stable performance and simple operation;

2. The machine is matched with the metering device to complete.

The whole packaging process of metering, feeding, bag filling, date printing, and finished product delivery.

3. Automatic alarm protection function, with safety warning signs on the equipment. Reduce the loss and help to troubleshoot in time.
4. The intelligent temperature control module is adapted to ensure the sealing is beautiful and smooth.
5. Use a photoelectric control color point to cut off accurately
6. The machine can change the bag type according to customer needs. Such as back sealing bag, three-side sealing, four-side sealing, strip bag, and continuous bag.

The primary material of the equipment is stainless steel 304, which can customize according to customer requirements.

A safety interlock can stop in time after the safety door opens. And the screen can display the position of opening the safety door.

It needs to use with measuring equipment such as measuring cups, spirals, and combination scales.

Other supporting devices include nitrogen filling, vacuum, static elimination, easy tearing opening, etc. It needs to add according to factors such as materials.

The advantages of the sandwich packaging machine are as follows:

1) Be careful not to put the tank on the rotating belt when it needs to be lubricated. Prevent slip loss or premature belt aging and damage.

2) sandwich packaging machine The packaging machine uses screw measurement. At the same time, the medium-sized sandwich packaging machine uses a combination scale to weigh.

3) The feeding part adopts a vacuum or screw feeding machine. It does not need manual feeding and feeding, and the speed is fast.

4) Color LCD screen, touch operation, the system can choose a variety of language control

5) PLC control, man-machine interface, simple and intuitive

6) Mitsubishi servo control belt pulls the film up and down

7) Pneumatic control of horizontal and vertical sealing action, independent control of horizontal and vertical sealing, and other technical features.

How can sandwich packaging machinery achieve green energy savings and environmental protection?

Some sandwich packaging machinery designs rarely consider environmental attributes. And it issues related to food safety and generally only considers the design, manufacturing, and useful links.

In recent years, green energy-saving has been regarded as one of the basic concepts in the production of food machinery. It is also important for the food industry’s sustainable, healthy, and stable development. The green energy-saving design of food machinery will become the industry’s future development trend.

The green and energy-saving design of Sanlin sandwich packaging machinery effectively prevent pollution from the root. And uses green energy-saving technology to reduce environmental pollution and save resources and energy consumption.

The material of sandwich packaging machinery and facilities must consider the basic properties of non-toxic. And harmless production, high-temperature resistance, corrosion resistance, and convenient recycling.

The main body of the whole machine is made of food-grade stainless steel. And the electrical and pneumatic parts are imported from well-known brands. It realizes easy maintenance, safety, durability, energy-saving, and worry-free after-sales.

The sandwich packaging machinery and equipment have achieved a detachable design. In food packaging and processing, if the parts of the mechanical equipment are faulty or damaged, they can disassemble in time. You can repair or replace damaged parts, effectively improving the utilization of resources.

With the rapid development of China’s economy, the concept of green and energy-saving design in sandwich packaging machinery. It has enabled the food packaging industry to develop healthily and steadily. It can effectively improve the utilization rate of various resources and reduce the production cost of products. And the sandwich packaging machinery industry will develop more vigorously.

Sanlin absorbs and digests international food processing technology and develops more high-quality sandwich packaging machinery, widely used in various industries. Through 10 years of technology accumulation and innovation, it is more and more sought after and loved by consumers.

What are the common problems of sandwich packaging machines， and how to solve them？

In recent years, with the rapid development of food and other industries. The sandwich packaging machine market maintains rapid growth, basic technology, and innovation. And service capabilities of domestic sandwich packaging machines have been continuously improved and are gradually favored by more fields.

The sandwich packaging machine has an automatic quantitative function. It can perform quantitative production according to user needs to meet customers’ needs for large-scale production. However, during the actual operation of the sandwich packaging machine, some faults may occur, as follows:

startup problem

When using the sandwich packaging machine, it is found that the automatic program cannot start suddenly. Then first check whether the discharge cylinder is closed and the position sensor is loose. And in place when the cylinder is closed.

If the sensor position is incorrect, the magnetism of the permanent magnet in the cylinder will weaken. It causes the signal to run out of control. The automatic program does not start if the sensor position cannot adjust, shorting the sensor output wire.

monitor problem

The weighing accuracy of the sandwich packaging machine is very important. But the display value of the weight display of the packaging machine is unstable. In this case, it is generally necessary to eliminate the vibration phenomenon of the food quantitative packaging machine.

And check whether the voltage is stable, whether the grounding resistance of the fuselage meets the requirements, etc. And keeping the display value stable.

Seriously out of tolerance

During the use of the sandwich packaging machine, it is found that the unloading weight is unstable and out of tolerance. It is necessary to check whether the oil circuit is blocked.

When the oil circuit is blocked, the cylinder sealing gasket and body will be damaged due to dry grinding. It will cause air leakage and affect the feed stroke of the cylinders at all levels.”In this case, the two-stage rubber gasket of the main cylinder can replace and Also clean the oil circuit.”

Hopper leaking material

The material leakage from the hopper is directly related to the failure of the discharging mechanism. It is necessary to remove the accumulated material in the hopper first and observe whether the discharging cylinder is in place.

The bag clamping mechanism does not work.

The electrical switching valve is not working properly if the bag clamping mechanism does not act. If the electrical conversion is normal, the reversing valve is faulty. The valve control triode and bidirectional trigger photocoupler should be replaced in time.

The above are several common problems in the use of sandwich packaging machines. Only based on understanding the overall structure of the equipment and correctly installing the equipment. And mastering the relevant problems and solutions can the user ensure the equipment runs better and stably.

In addition, after the daily use of the equipment is completed, regular maintenance, maintenance, and inspection. And timely repair work is indispensable and key to ensuring a longer product service life.

How to maintain the sandwich packaging machine equipment?

Today, I will introduce how to maintain and maintain the sandwich packaging machine equipment.

It is necessary to regularly add oil to the meshing parts of the gears of the sandwich packaging machine equipment. And the oil filling holes of the bearing with seats.

And the moving parts of the sandwich packaging machine. It is strictly forbidden for the reducer to run without oil. When adding lubricating oil, be careful not to place the oil tank on the rotating belt. It prevents slippage loss or premature belt aging and damage.

2. Maintenance.

Before using the sandwich packaging machine equipment, check the screws of all parts, and there must be no looseness. Otherwise, the normal remote rotation of the whole machine will be affected.

For its electrical parts, attention should pay to waterproof, moisture-proof, and anti-corrosion. And rat-proof ensures that the electric control box and the terminals are clean to prevent electrical failures.

After the machine is stopped, the two heat-sealing bodies should be open to prevent the packaging material from being scalded.

3. Cleaning.

After shutdown, the metering part should clean in time. We must frequently clean the dust in the electric control box to prevent electrical faults.

4. Strictly follow the instructions of the sandwich packaging machinemanufacturer. The sandwich packaging machinemanufacturer’s training instructions and the operating system’s operation training.

The sandwich packaging machine is mainly developed and designed for food and high-precision packaging requirements. It completes rapid filling, metering, and lifting according to the signal given by the weight sensor installed under the container. With the rapid development of food and other industries, sandwich packaging machines are ushering in better market opportunities.

Suppose the sandwich packaging machine can operate for a long time. It is necessary to pay attention to its daily maintenance to improve the enterprise’s production value. Users must pay attention to the upkeep and maintenance of the sandwich packaging machine.

After use, ensure the equipment’s stable operation and prolong the life cycle. Thereby reducing the cost of the enterprise and bringing more benefits to the enterprise. In the maintenance work, we need to pay attention to the following aspects:

First，daily maintenance

Routine maintenance must be performed during and after the machine is in operation based on cleaning, lubrication, inspection, and tightening.

Primary maintenance is based on daily care, focusing on lubricating and tightening. And checking relevant parts and their cleaning.

Level 2 maintenance work focuses on inspections and adjustments, especially engine, clutch, transmission, transmission, steering, and brake.

The three-level maintenance focuses on detecting, adjusting, and eliminating hidden dangers. And balance the wear level of each component. Parts that affect equipment performance and features with symptoms of failure. They must perform diagnostic tests and status checks to complete replacement, adjustment, and troubleshooting.

Second, seasonal maintenance of sandwich packaging machines

It refers to inspecting and repairing the combustion lubrication, hydraulic, cooling, and starting systems. And other components of the packaging equipment before summer and winter every year.

Third, stop maintenance.

The packaging equipment may be out of use for some time due to seasonal factors. And it needs cleaning, face-lifting, and matching.