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- Good stability, low loss
- Packaging machine key switch + full digital display. The operation is stable and reliable.
- cost saving, and reduce labor intensity
- The machine is controlled by programmable logic and has Chinese and English fonts
- Human-machine interface
- Optional date printer or hot pressing batch number device.
Quality Wheat Packing Machine Supplier
Sanlin has been recognized by the industry for its integrity, strength and product quality. The company has a complete and scientific quality management system.Welcome friends from all walks of life to visit, guide and negotiate business.
Why Sanlin's Wheat Packaging Machines Are Uniquely Attractive？
Sanlin’s wheat packaging machine is small in size, does not occupy space, and is easy and safe to use
The packaging machine is controlled by a computer, the system adopts stepper motor subdivision technology, the bag-making precision is high, and the error is less than 1 mm.
Automatically track colour marks, intelligently eliminate false colour marks, and automatically complete the positioning and length of packaging bags.
Two-way temperature control for heat sealing, intelligent temperature control, good heat balance, ensure sealing quality, suitable for various packaging materials.
Intelligent photoelectric colour mark positioning control system.
Performance: All actions such as bag making, filling, counting, sealing, slitting, and outputting finished products are all completed automatically.
Packing Solution for Your Product
What is the future of the food industry?
In the process of my country’s economy transitioning from subsistence type to well-off type, the food industry will get greater development. wheat packaging machines are critical to improving the rate of food packaging. The food packaging rates in the United States, Japan and Europe are 90%, 80% and 70% respectively, while my country is only 5%. Therefore, the influence of wheat packaging machines in modern times is also great.
With the continuous improvement of people’s living standards, higher requirements are put forward for commodity packaging. Where there are commodities, there is packaging. It can be said that the packaging industry plays an important role in the development of the overall structure of the national economy. From the perspective of food and other light industrial products, they account for more than 1/3 of my country’s total export volume, and they all require higher packaging grades, which brings many opportunities for the development of wheat packaging machines.
The everchanging packaging corresponds to a wide variety of wheat packaging machines. With the continuous improvement of people’s living standards, people’s consumption patterns have changed from subsistence to enjoyment, so the wheat packaging machine industry is a sunrise industry.
With the gradual improvement of people’s living standards, the development of the food industry has become more and more important. Since my country is a country with a large population, the food industry occupies the vast majority of the market. The rapid development of the food industry has prompted the production of wheat packaging machines, and it has also accelerated the development of wheat packaging machines in the wheat packaging machine market, making wheat packaging machines in the market. It occupies a very important position in the industry market.
The development of wheat packaging machines is the fastest growing industry equipment in all industries. Not only does it have good opportunities in the context of the rapid development of the food industry, but it also has a very broad space for development in the future.
Many businesses have taken a fancy to this opportunity and invested in their development, which has gradually intensified the market competition. It is precisely because of this that manufacturers should continuously reform and improve the functions and performance of their own wheat packaging machines. The progress and development of enterprises are far from Without the participation of the wheat packaging machine.
it can even be said that the development of the enterprise and the progress of the enterprise equipment itself complement each other and advance and retreat together. In this fiercely competitive market, if an enterprise wants to develop,
it must work hard on its equipment itself, so as to solve the most fundamental problems. The same is true for wheat packaging machines. To seize the opportunities brought by the development of the food industry, it is necessary to gradually improve the performance and functions of the equipment itself.
The development of the food industry has made people pay more and more attention to food safety issues. wheat packaging machines are in line with the needs of this era. The technology and performance are gradually becoming more mature, so that the packaging safety of food has been better guaranteed. It can be said that It’s the best of both worlds.
What should you know when buying a wheat packaging machine?
1.Identify your actual production needs
Only when you know your production needs can you choose the right equipment. For example, suppose you only have a single or a few packaging specifications and at the same time have high requirements for hygienic conditions and have a high acceptance of the initial cost of the equipment. In that case, there is no doubt that you are recommended to buy—the more expensive wheat packaging machine. Suppose you have many product packaging specifications and do not have a sufficient budget and hope one type of equipment can meet the quantitative packaging of various materials. In that case, it is recommended to use a more cost-effective semi-automatic wheat packaging machine. Semi-automatic and fully automatic equipment each have their own At the same time, it has shortcomings. If it is not necessary, it is not recommended that you start with expensive automatic equipment. After fully understanding the differences between the two, you should choose products that meet your needs.
2.Choose a powerful manufacturer.
When choosing equipment, we need to focus on the strength of the manufacturer, which can be judged from the following aspects: the length of employment, whether it is a manufacturer, whether the after sales service is perfect, etc. A long time shows that the technology and products will not be too bad. Otherwise, it will not be able to mix. Whether it is a manufacturer or not determines whether we can get the best price and reliable technical support, not to mention after-sales service, the equipment is what we need to use for a long time. If there is no perfect after-sales service, once the equipment fails, it may be damaged. Seriously affecting our normal production activities, the loss may be more than the price of a set of equipment.
3.Material testing can be carried out before the purchase
To achieve the purpose of sales, many manufacturers will advocate how excellent their equipment is. No matter what materials and specifications customers propose, they promise that there will be no problems. However, there will be many problems once the equipment is put into production. Before installing the wheat packaging machine, you should mail your production materials to the manufacturer for packaging testing. If conditions permit, we strongly recommend that customers go to the manufacturer to test the machine on site.
On the one hand, they can inspect the manufacturer’s scale and strength; on the other hand, they can bring materials and Carry out on-site tests to see if the speed and accuracy of the equipment meet our requirements. You can also learn the various operations of the equipment and understand the relevant maintenance conditions. No matter how detailed you are on the phone or what the manufacturer says, it is not as good as it is. Try it yourself on-site; you can tell if the equipment is good, but if it is far away, it may increase the cost of travel expenses, but it is better than buying unreliable equipment.
What are the technical characteristics of a wheat packaging machine?
Computer control, LCD, easy operation, stable and reliable operation.
The stepper motor controls the bag-pulling system, and the bag-making precision is high.
When the bag is set, and the machine is stopped, the heat sealing tool is automatically in the open state after the machine is stopped.
Automatically track the color mark and automatically complete the positioning and length of the packaging bag.
The rotary cutter, fast packing speed, and the position of the cutter can be adjusted while the machine is running.
The electric rotary knife can freely set the batch cutting quantity to realize everything in N bags.
The whole machine has a compact structure, stable performance, a small footprint, and easy maintenance.
The parts in contact with the material are made of 304 stainless steel to ensure the safety and hygiene of the product.
The Chinese (switchable English) LCD is easy to understand, operate, and has good stability.
Using a high-precision stepper motor, the same position of each bag pattern is accurate.
The control system completes the synchronization, fixed-length, positioning, and speed of the whole machine and automatically diagnoses faults.
What is the operation process of the wheat packaging machine?
The rope is delivered to receive the binding signal, close the brake, start the main motor (1) the upper right knife rises, the right belt slide plate (2) “T” guide plate moves back (3) the proximity switch detects the back probe (4) stops the main motor; the tightening belt (9) ) The upper left rises to tighten the lower belt (10) The heating plate rises between the two belts (11) and the upper knife rises to cut the belt (12) The upper knife rises again (13) The middle upper knife rises again to make The two straps are tightly bonded, and the left and right upper knives are lowered at the same time
How to extend the service life of wheat packaging machine?
If the wheat packaging machine works in a harsh environment for a long time, the service life will be shortened, so in order to make our wheat packaging machine better and longer, please create a good working environment for it.
The service life of the wheat packaging machine has a lot to do with its design and manufacturing process and the choice of manufacturing materials. We have to work hard on the choice of wheat packaging machine manufacturers. Only by choosing high-quality, scientifically designed products can prolong the service life.
The high performance of the wheat packaging machine is limited in its running capacity. We can’t let it run for a long time for a while. Give it proper rest, cleaning and maintenance, it can effectively extend its service life.
Handle all kinds of abnormalities and failures of the wheat packaging machine in time, and do not let it get sick. Although the wheat packaging machine has no lifespan, it has a lifespan. Its lifespan depends on how you typically maintain it.
What are the requirements for the working conditions of the wheat packaging machine?
- Electricity Guarantee
wheat packaging machines generally use 380V three-phase power, and some custom-made ones use 220V two-phase power. So before use, you should connect the power supply corresponding to the equipment to ensure the stability of the power supply. Otherwise, it will easily cause damage to the circuit.
- Environmental requirements
A wheat packaging machine’s operation also has certain environmental requirements, mainly air humidity, dust content, etc. If the air humidity is too high, it will damage the electronic components, and the dust content is too high may affect the heat dissipation of the equipment. A dust explosion can easily occur if it is not protected during startup.
- Equipment lubrication
Equipment maintenance personnel should regularly lubricate the meshing parts of the gears of the wheat packaging machine, the oil filling hole of the bearing with a seat, and the moving parts for lubrication. The reducer is strictly prohibited from running without oil. When adding lubricating oil, be careful not to place the oil tank on the rotating belt to prevent slippage and loss or premature aging of the belt and damage.
- Routine inspection
- Regular cleaning
Generally speaking, after the shutdown, the metering part should be cleaned in time, and the heat sealer body should be cleaned frequently to ensure that the sealing lines of the finished packaged product are clear. To prolong its service life, it is necessary to frequently clean the dust in the electric control box to prevent electrical failures such as short circuits or poor contact.
Six, seasonal maintenance
When using the wheat packaging machine, the inspection and repair of components such as the combustion and moistening system, hydraulic system, cooling system, and starting system should be focused on each year before summer and winter.
Seven, stop maintenance.
When the wheat packaging machine needs to be stopped for some time due to seasonal factors (such as winter break) or production adjustment, cleaning, cosmetic surgery, matching, and anti-corrosion should be done.
What are the specifications for the use of wheat packaging machines?
- Before using this product, please read the manual carefully and keep it properly.
- The wheat packaging machinemust be grounded. Before use, please confirm that the voltage is the same as that of the machine (220v).
- If you find the power cord, plug, or other parts damaged, you must stop using it and ask professional personnel to replace and repair it to avoid injury.
- Pay attention to safety. The mold inside the machine has a high temperature, sharp-toothed tools, and it is not allowed to put your hands in the standby power-on state.
- The blade device is very sharp; please pay attention to safety during operation and cleaning.
- In case of emergency, directly photograph the red emergency stop button.
- When installing the sealing film, turn off the power.
- If sealing for the first time, the temperature should be low to high.
- Regularly add butter to the equipment to reduce the wear of parts.
- Clean up after getting off work every day, especially in the depth of the lower die groove.
- If there is a fault, non-professionals are not allowed to open the electric box and contact us in time.
- Please wash the product immediately after use. When cleaning and disassembling parts, please ensure that the product is powered off.
- Do not let children, the elderly, and the mentally handicapped touch and use this product.
How to solve the fault of the wheat packaging machine?
- Reasons and solutions for the lack of color mark tracking:
- Whether the length setting of the electric eye tracking bag is inconsistent with the current packaging
- The amount of compensation needs to be changed
- Color mark sensitivity adjustment
- The electric eye cannot recognize the color of the packaging color code, or there are other pattern interferences
- Knife speed adjustment
- The paper-length electric eye is broken, or its corresponding toothed plate is dirty.
- The packaging film does not pass through each roller as required, or the active roller is not closed
Second, the reasons for the instability of fixed length and solutions:
Fault 1: Color mark positioning fault
When the wheat packaging machine is in operation, there may be a large deviation in the cutting bag position.
The gap between the color mark and the color mark is too large.
The color mark positioning is faulty.
Solution: When this happens, you can try to readjust the position of the photoelectric switch. If it doesn’t work, clean the former, insert the packaging material into the lead plate, and adjust the position of the guide plate so that the light spot coincides with the middle of the color mark.
Fault 2: The paper feed motor does not rotate or rotates uncontrollably
Fault description: During the operation of the wheat packaging machine, the paper feeding motor may be stuck, and the motor may not rotate, or the motor may rotate uncontrollably due to damage to the starting capacitor. These are all very common faults.
Solution: First, check whether the paper feed control lever is stuck, whether the starting capacitor is damaged and whether there is a problem with the fuse, and then replace it according to the inspection results.
Fault 3: The sealing is not strict
Fault description: The wheat packaging machine is not tightly sealed. This phenomenon will not only waste materials but also because the materials are all powder, which is easy to spread and pollute the wheat packaging machine equipment and workshop environment.
Solution: Check whether the packaging container meets the relevant regulations, remove the fake and inferior packaging container, and then try to adjust the sealing pressure and increase the heat sealing temperature.
Fault 4: Do not pull the bag
Fault description: The wheat packaging machine does not pull the bag, and the bag-pulling motor falls off the chain. The reason for this failure is nothing more than a wiring problem; the bag-pulling proximity switch is damaged, the controller is faulty, and the stepper motor driver is faulty.
Solution: Check whether the pull-bag proximity switch, controller, and stepper motor are damaged, and replace the damaged parts.
Fault five: tear the packaging bag
Fault description: The wheat packaging machine often tears off the packaging container during the operation of the wheat packaging machine.
Solution: Check the motor wiring problem to see if the proximity switch is damaged.
How to solve several common problems of wheat packaging machines?
- The vacuum pump has large oil fume
Reasons and measures:
- The exhaust filter is blocked or polluted, and the exhaust filter needs to be cleaned or replaced;
- If the pump oil is polluted, replace it with new oil; if the oil return valve is blocked, clean the oil return valve.
- No heating
Reasons and measures:
- The heating strip is blown, replace the heating strip;
- The heating time relay is burned out, replace the time relay;
- The heating wire is blown, replace the heating wire, and install it firmly;
- The control heating temperature band switch is in poor contact, repair or replace it;
- The AC contactor that controls the heating does not reset, repair (blow off foreign objects with airflow) or replace;
- The heating transformer is broken, replace it.
How to maintain and repair the wheat packaging machine daily?
For wheat packaging machines, the sensitivity requirements of components are generally relatively high. In terms of weight control, bag sealing, counting and other electronic instruments,
we need to maintain them from time to time to ensure mechanical sensitivity and reduce unnecessary losses in the packaging process; For packaging machines, the main thing is to ensure that dust affects sensitive parts.
The motor is also the most important part of a machine to work. Only when the motor runs normally can the machine work well.
A large part of the reason for many mechanical accidents is the failure of the motor,
resulting in the lack of power of the machine.
Therefore, we need to maintain and repair the motor.
The motor must first choose the lubricating oil that is suitable for him. If the quality of the motor is not very good, and using good quality lubricating oil will cause waste, and the effect may not be as good as the poor quality lubricating oil. Conversely, if a motor with good quality uses lubricating oil with poor quality, it will cause the motor to fail.
Motors, counters, and weight control machines are the main components of the packaging machine. Their maintenance and maintenance will affect the packaging quality and work efficiency of the entire packaging machine. In the process of manufacturing and research and development, the above maintenance methods are also summarized. , I hope it will be helpful to everyone’s work.